HEAVY HAULER READY RUN ENGINE DODGE/RAM 2500/3500 5.9L CUMMINS 2004-2005 - BD Diesel - DJPLB100102

Features
LONG BLOCK
Comprehensive Inspection: Disassembled, crack-checked, blasted, and cleaned before machining.
Precision Machining: CNC bored, line bored, surfaced as needed, and torque plate honed to exact specifications.
Custom ARP Head Studs: 9/16" head studs provide the best head-to-block seal possible. DandJ ARP 9/16" Head Studs torqued to 175 ft/lbs.
High-Performance Cylinder Head: DandJ Stage 1 Performance Cylinder Heads are disassembled, crack-checked, fitted with extra-large, heavy-duty seats, machined for thread-in soft plugs, and 5-axis CNC-ported. Each head undergoes a CNC high-performance valve job and is pressure-checked before assembly and painting. Blueprinted and Balanced: All engines are blueprinted, balanced, oil clearance measured, and rings file fit.
Pre-lubed and Painted: Engines are painted black and shipped pre-lubed with break-in oil and filter included.
Machined Rocker Box and Pedestals: Ensures a precise fit and optimal performance.
High Power Rating: Rated for up to 700 hp, suitable for high-demand applications.
DandJ HD 7/16" Pushrods.
DandJ 200 CFM Stage 1 High-Performance Cylinder Head.
DandJ tow performance cast cam.
BD MANIFOLD
Two-piece high-silicon ductile iron to withstand extreme exhaust gas temperatures.
Grade 10.9, black oxide-coated bolts, and spacers.
Pre-drilled for pyrometer probes.
SEMA Certification No. SC-BDD01-0078
BD TURBOCHARGER
Custom 63mm Billet Compressor Wheel and High Flow 76mm turbine wheel.
Adjustable wastegate preset at 30psi boost.
Brand new and VSR high speed balanced for long term reliability.
SEMA Certification No. SC-BDD01-0152
BD HIGH PRESSURE FUEL SYSTEM
Remanufactured by Bosch trained technicians for quality assurance.
Remanufactured CP3 injection pump with new metering unit installed.
StockPlus Premium injectors (up to 15HP) with new Bosch OE nozzle, solenoid, and control valve.
Fuel injectors and CP3 pumps tested on a Bosch 815 test bench to ensure correct operation in all conditions.
Includes BD’s OEM fit fuel lines for easy fitment and install.
High-quality gaskets.
ALL ENGINES ALSO INCLUDE THE FOLLOWING COMPONENTS
Fluidampr harmonic balancer.
Turbo oil feed line and drain tube.
New water pump and thermostat.
New coolant temp sensor.
New Bosch fuel rail including pressure sensor and relief valve.
New high pressure fuel lines and injector feed tubes.
New oil pressure switch/sensor.
Dipstick and tube.
About This Product
The DandJ Heavy Hauler Ready Run engine is designed to provide reliable performance for your diesel engine needs. This engine begins with a Heavy Hauler Long Block and adds a range of BD components to prepare it for installation. Including an upgraded Screamer performance turbocharger with a two-piece heavy-duty manifold, designed to provide increased airflow. The Heavy Hauler engine also includes a high-pressure fuel system, from the CP3 pump to the StockPlus Premium injectors (up to 15HP), while a new water pump and valve cover complete the package. Each engine is meticulously built with precision and care, ensuring quality and peace of mind for those seeking exceptional performance.
Warranty and Notes
Install Time
INSTALL TIME14 Hours 30 Minutes
Warranty
WARRANTYParts24-Months100,000 Miles
Notes
NOTEFor any warranty claims / issues please contact DandJ Precision Machine. Phone: 740-297-7223Not for sale on licensed California vehicles